Avoid These Common Mistakes to Keep Your Beam Trolley Safe and Efficient

A beam trolley hoist is an essential tool for moving loads horizontally on beams and serving as a suspension point for lifting equipment. However, improper use of beam trolleys can lead to safety hazards, equipment damage, and costly repairs. To ensure longevity and optimal performance, it’s crucial to understand and avoid the most common misuses of beam trolleys. Here are the top four mistakes operators make when handling beam trolleys, and how to prevent them.

1. Side-Loading the Trolley

One of the most frequent and dangerous mistakes is side-loading: pulling the load from the side of the trolley rather than lifting it at a 90-degree angle to the horizontal plane. Trolleys are designed to distribute weight evenly, and side-loading places undue stress on the unit, potentially bending the trolley itself, damaging the beam flange, and even causing complete failure. It’s important to always align the lift properly and ensure that all force is applied vertically.

How to prevent it:

1. Always lift straight up, maintaining a 90-degree angle to the beam.
2. Ensure the load remains centered beneath the trolley before lifting.
3. Regularly inspect the trolley for signs of bending or damage due to improper use.

Different variations of beam trolleys from LGH.

2. Overloading the Trolley

Every beam trolley has a specific weight capacity set by the manufacturer. Exceeding this limit can cause permanent damage, such as stretching or bending of the trolley components. Overloading not only compromises the structural integrity of the trolley but also increases the risk of equipment failure, which can be hazardous to both workers and the work environment.

How to prevent it:

1. Always check the load rating of your trolley before use.
2. Distribute weight evenly and avoid exceeding the rated capacity.
3. Refer to the manufacturer’s specifications to ensure compliance with safety guidelines.

3. Modifying the Trolley

Some users attempt to modify their beam trolleys to fit non-standard beams, such as grinding off material to accommodate a larger beam flange. While this may seem like a quick fix, modifying lifting equipment is highly unsafe and violates industry standards such as ANSI/ASME. Any alteration to the trolley’s structure can lead to mechanical failure, increased wear and tear, and the voiding of manufacturer warranties.

How to prevent it:

1. Never alter the dimensions or structure of a trolley.
2. Select the correct trolley size and specifications for your beam.
3. Consult with a professional or manufacturer before making any adjustments.

Different models of beam trolleys available at LGH.

4. Over-Torquing the Trolley

Over-tightening the trolley’s adjustment rods is another common mistake. When this happens, the adjustment rods can become bent or misshapen, making it difficult to operate the trolley smoothly. Over-torquing can also lead to uneven pressure distribution, increasing wear on the trolley’s components and shortening its lifespan.

How to prevent it:

1. Follow the manufacturer’s torque recommendations during installation and adjustments.
2. Use a properly calibrated torque wrench to ensure precise tightening.
3. Regularly inspect adjustment rods for any signs of bending or deformation.

Using a beam trolley correctly is essential for maintaining workplace safety and ensuring the longevity of your equipment. By avoiding side-loading, overloading, modifying, and over-torquing your trolley, you can prevent costly damage and minimize safety risks. Always adhere to manufacturer guidelines, conduct routine inspections, and train personnel on proper usage techniques to keep your operations running smoothly and efficiently.

Want to learn more about proper safety with Beam Trolley Hoists from LGH?

Check out our YouTube video below on how to safely install them!

ABOUT LGH

LGH is North America’s largest single organization devoted exclusively to the provision of lifting and moving equipment for rent. LGH holds the most comprehensive inventory for hoisting, rigging, jacking, pulling, material handling, and safety equipment. With over 80,000 pieces, discover your next project solution at RentLGH.com.